English
русский1. High-strength steel plate welding and tension relief processing
The body of the high-precision compact press is welded with high-strength steel plates and tension-relieved to improve its stability and durability. Steel plate welding ensures the sturdiness of the fuselage and can maintain structural integrity under long-term high-load operations. This welding process reduces the internal stress generated during the welding process, making the entire fuselage more stable during operation. The tension relief treatment eliminates residual stress inside the material through heating and cooling cycles to prevent deformation and structural fatigue caused by uneven stress. This not only improves the overall stability of the equipment, but also reduces processing accuracy problems caused by body deformation. This design greatly improves the reliability of the equipment, allowing it to operate stably in high-load and high-intensity production environments, thereby achieving higher energy utilization efficiency.
2. Symmetrical double balancer design
The press adopts a symmetrical double balancer design to ensure the balance and stability of the equipment during operation. Symmetrical double balancers significantly reduce vibration and noise through balanced load distribution, improving operating smoothness. This design not only improves the operating comfort of the machine, but also reduces wear and tear on mechanical parts and extends the service life of the equipment. The balancer can effectively disperse the mechanical load and reduce the stress concentration caused by uneven load, thereby reducing the waste of energy. The double balancer design also enables the equipment to maintain smooth operation during high-load operations, improving production efficiency. The optimized balancer system reduces energy loss caused by vibration, further improving overall energy efficiency.
3. Precision mold adjustment system
The high-precision compact press is equipped with a sophisticated mold adjustment system with an adjustment accuracy of up to 0.1mm. This system allows users to make very precise adjustments to the mold, thus ensuring high accuracy of machined parts. The mold adjustment system uses high-precision sensors and adjustment devices, which can monitor and control the position changes of the mold in real time. Precise mold adjustment not only improves product consistency but also reduces scrap rates caused by improper mold setup. This precision adjustment system can effectively reduce energy loss caused by mold mismatch and improve the efficiency of the production process. By optimizing mold adjustment, the press can complete machining tasks with higher precision, reducing energy and material consumption in production.
4. Oxide hardened and milled cranks, gears and connecting rods
The press's crank, gears and connecting rods are oxidation hardened and milled for superior mechanical properties and durability. Oxidation hardening treatment significantly improves wear and corrosion resistance by forming a hardened layer on the surface of the component. This treatment can effectively reduce energy loss caused by wear and ensure the efficient operation of the equipment in long-term use. Milling ensures a precise fit of components, reducing friction and energy loss during operation. High-quality processing technology improves the mechanical properties of the components, allowing the press to maintain stable output under high-load operation. The treated components can withstand greater loads, reducing the decrease in energy efficiency caused by component aging, thereby improving the overall energy-saving effect.
5. Optimized structural design suitable for automated production
The structural design of the high-precision compact press is optimized to meet the needs of automated production and assembly line production. The optimized structural design allows the equipment to be seamlessly integrated into automated production lines, reducing the need for manual intervention and adjustment. Automated production systems can significantly improve production efficiency and reduce manual operating errors, thereby reducing energy consumption in the production process. The modular and standardized features in the structural design enable the equipment to quickly adapt to different production environments and enable rapid installation and commissioning. By optimizing the structural design, the press not only improves the overall efficiency of the production line, but also reduces energy waste and ensures the continued stability and efficiency of the production process.
6. Overload protection device
This model of press is equipped with a high-strength clutch/brake and double solenoid valve overload protection device to ensure safety during the production process. The overload protection device can automatically cut off power when the equipment is overloaded to prevent equipment damage and energy waste. The high-strength clutch and brake system can quickly respond to overload conditions to ensure safe operation of the equipment under abnormal conditions. The dual solenoid valve design provides an additional level of protection, further improving system reliability. By promptly cutting off power under overload conditions, overload protection devices not only protect equipment, but also reduce production interruptions and energy waste caused by equipment failure. The design of this protection system ensures the stable operation of the equipment under various working conditions and improves overall energy efficiency and production safety.
